Home/Products & Services/Orthotropic Steel Deck Panels & Fabricated Steel Bridge Components

Steel bridge manufacturing base

Product Offering

Orthotropic Steel Deck Panels & Fabricated Steel Bridge Components

正交异性钢桥面板板单元及钢桥部件

Industrialized fabrication and supply of orthotropic steel deck panels and related steel bridge components using automated preparation, assembly, robotic welding, U-rib double-sided welding, straightening, inspection and quality-control processes.

依托自动化钢桥制造装备和U肋双面焊技术,提供正交异性钢桥面板板单元及相关钢桥部件的产业化制造与供货服务。

Supplied by Wuhan Lixin Technology Co., Ltd.

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Overview

Product overview

Lixin combines proprietary U-rib welding technologies with automated steel bridge fabrication equipment to provide industrialized manufacturing of orthotropic steel deck panels and related steel bridge components.

The fabrication process integrates surface preparation, assembly, internal and external welding, plate-unit straightening, robotic component welding, inspection and repair.

锂鑫科技将U肋焊接技术与钢桥自动化制造装备相结合,开展正交异性钢桥面板板单元及相关钢桥部件的产业化生产。

制造流程集成焊前处理、组装、内外焊接、板单元矫正、机器人部件焊接、质量检测和缺陷返修等主要工序。

Applications

Typical applications

  • Orthotropic steel deck panel supply
  • Steel box-girder fabrication
  • Highway and railway steel bridges
  • Large-volume steel deck panel production
  • Regional manufacturing for major bridge projects
  • Projects requiring standardized automated fabrication
  • 正交异性钢桥面板板单元供货
  • 钢箱梁制造
  • 公路及铁路钢桥工程
  • 大批量钢桥板单元生产
  • 大型桥梁项目区域化制造
  • 标准化、自动化钢桥制造项目

Features

Key product features

  • Integrated automated fabrication process
  • U-rib double-sided welding incorporated into panel production
  • Robotic welding and automated assembly
  • Mechanical correction of welding deformation
  • Integrated nondestructive inspection and repair
  • Multi-location manufacturing network for project delivery
  • 一体化自动制造流程
  • U肋双面焊直接融入板单元制造
  • 机器人焊接及自动化组装
  • 焊接变形机械矫正
  • 集成无损检测及返修
  • 多地制造网络支持项目交付

Offering Details

Technical Details & Applications

Manufacturing Process

A typical production process includes:

  1. Raw-material inspection.
  2. Grinding and cleaning of welding areas.
  3. U-rib and deck-plate assembly.
  4. Internal and external U-rib welding.
  5. Plate-unit straightening.
  6. Robotic welding of connecting plates and diaphragms.
  7. Weld inspection and localized repair.
  8. Subsequent steel box-girder fabrication where required.

Manufacturing Network

Lixin operates a multi-location steel bridge manufacturing network across Central, East, South, Southwest and Northeast China. The network supports localized fabrication and project delivery for new steel bridges and steel bridge components.

The combined steel-structure manufacturing capacity of the network is approximately 500,000 tonnes per year.

技术说明与应用案例

制造流程

典型生产流程包括:

  1. 原材料质量检查。
  2. 待焊区域打磨及清理。
  3. U肋与桥面板组装。
  4. U肋内外焊接。
  5. 板单元矫正。
  6. 连接板及横隔板机器人焊接。
  7. 焊缝检测及局部返修。
  8. 根据项目需要进入后续钢箱梁制造。

制造网络

锂鑫在华中、华东、华南、西南及东北等区域建立钢桥制造网络,可为新建钢桥及钢桥部件项目提供区域化制造和交付支持。

现有制造网络钢结构综合年产能约50万吨。