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JOZO multi-channel jetting tool for ground-improvement applications

Product Offering

Specialized Drilling Tools & Multi-Channel Jetting Systems

专用钻具与多通道喷射系统

Bits, drill rods, swivels, and front-end assemblies for low-disturbance omnidirectional jet grouting, jet mixing, deep large-diameter jet grouting, and general jet-grouting applications, enabling multi-medium transfer, jetting, return-flow management, mechanical mixing, and monitoring-signal transmission.

钻头、钻杆、水龙头和前端装置配套微扰动全方位旋喷、喷射搅拌、深层大直径旋喷及通用旋喷,实现多介质输送、喷射、排浆、机械搅拌和监测信号传输。

Supplied by Shanghai JOZO Machine & Electric Equipment Co., Ltd.

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Overview

Product overview

Specialized tooling is matched with rigs and pump stations to provide media delivery, jetting, return-flow, mixing, and monitoring functions required by each construction method. Main products include T1-T4 functional bits and swivels; multi-port rods and front-end assemblies for the MJS (Metro Jet System) low-disturbance omnidirectional jet-grouting method; expandable-blade bits and multi-channel rods for the JMP micro-disturbance ultra-high-pressure jet-mixing pile method; and the T3 rod unit for the RJP-3.0 deep, large-diameter jet-grouting method.

Tooling is configured around installation direction, jetting media, pressure and flow, return-flow route, mixing requirement, monitoring points, and rig interface. Deep, high-pressure, and continuous operation also require attention to rotary seals, rod handling, wear parts, cleaning, and maintenance.

专用钻具与钻机、泵站配套,承担不同工法所需的介质输送、喷射、排浆、搅拌和监测功能。主要产品包括T1-T4功能钻头与水龙头、MJS微扰动全方位高压旋喷技术(Metro Jet System,MJS)多孔管及前端装置、JMP微扰动超高压喷射搅拌桩工法专用的可展开叶片钻头与多通道钻杆,以及RJP-3.0深层大直径旋喷工法使用的T3钻杆单元。

钻具可根据施工方向、喷射介质、压力与流量、排浆方式、搅拌要求、监测点和钻机接口进行配置。对深层、高压、连续作业,应同时考虑旋转密封、接钻方式、易损件、清洗与维护。

Applications

Typical applications

  • Full-circle, half-circle, and sector jet grouting
  • Active spoil return and ground-pressure control
  • Combined high-pressure jetting and mechanical mixing
  • Horizontal, inclined, and deep operation
  • Multi-medium, multi-channel grouting
  • Specialized tooling with sensor and data-line integration
  • 全圆、半圆和扇形高压旋喷
  • 主动排浆与地内压力控制
  • 喷射与机械搅拌一体化
  • 水平、倾斜和超深施工
  • 多介质、多通道注浆
  • 需要传感器和数据线接入的专用钻具

Features

Key product features

  • MJS tooling: multi-port rods and front-end assemblies provide dedicated paths for high-pressure water, slurry, air, spoil return, suction or air-lift functions, and ground-pressure monitoring
  • JMP tooling: jetting channels and expandable blades combine high-pressure soil cutting with active mixing
  • data channels can connect ground pressure, verticality, and blade-opening sensors
  • RJP-3.0 T3 tooling: swivel, rod unit, and bit work with the rig, high-pressure pump, and monitoring system
  • General T1-T4 series: different jetting, grouting, spoil-return, and medium-channel combinations serve varied drilling and jet-grouting tasks
  • JMP development for the Shanghai East Railway Station trials included rotary-seal testing of a dual-channel swivel, pressure testing of the bit, blade-opening tests, and rod manufacturing checks, providing verification data for subsequent tooling iterations
  • MJS钻具:多孔管和前端装置分别承担高压水、浆液、空气、排浆、倒吸水/气举及地内压力监测等功能
  • JMP钻具:通过喷射通道与展开叶片组合,以高压射流切削并主动搅拌土体
  • 数据通道可连接地内压力、垂直度和叶片开度监测
  • RJP-3.0 T3钻具:由水龙头、钻杆单元和钻头组成,与钻机、高压泵及监测系统协同
  • 通用T1-T4系列:按喷射、注浆、排浆和介质通道组合服务不同钻进与旋喷任务
  • 上海东站JMP试验记录了二重水龙头旋转密封、钻头耐压、叶片展开和钻杆生产测试,为后续工具迭代提供验证数据

Offering Details

Technical Details & Applications

Integration, Reliability & Maintenance

  • Channel configuration: internal paths in rods and swivels are arranged for high-pressure water, slurry, air, spoil return, suction or air lift, and sensor wiring.
  • Pressure and flow matching: nozzles, valves, rotary joints, and seals are matched to the pump operating range, media properties, and required continuous operating time.
  • Rig integration: connection type, rod length, clamping position, rod-handling sequence, and sensor routing are coordinated with the power head, clamps, and mast space.
  • Key reliability requirements: deep and high-pressure work places emphasis on rotary seals, threaded connections, weld quality, blade-opening mechanisms, and wear-part condition.
  • Maintenance and cleaning: flushing, channel clearing, seal replacement, nozzle inspection, and spare-parts management support continuous operation.

技术说明与应用案例

配套要求、可靠性与维护

  • 通道配置:根据高压水、浆液、空气、排浆、倒吸或气举及传感器需求确定钻杆和水龙头内部通道。
  • 压力与流量匹配:喷嘴、阀组、旋转接头和密封结构需与泵站工作区间、介质特性及连续作业时间相匹配。
  • 与钻机配套:连接方式、钻杆长度、夹持位置、拆接工艺和传感器布线需与动力头、夹持器及桅杆空间协调。
  • 关键可靠性要求:深层和高压施工重点关注旋转密封、螺纹连接、焊接质量、叶片展开机构和易损件状态。
  • 维护与清洗:停机冲洗、通道疏通、密封更换、喷嘴检查和备件管理是保持连续作业能力的重要环节。