JOZO HP3-90EV high-pressure grouting pump for urban grouting and ground-improvement applications
Product Offering
High-Pressure Grouting & Pumping Equipment
高压注浆与泵送设备
Plunger pumps and pump stations for jet grouting, deep grouting, two-component injection, and continuous high-flow delivery, configured by medium, pressure, flow, drive, and site conditions.
柱塞泵及配套泵站可用于高压旋喷、深层注浆、双液注浆和连续大流量输送,并可按介质、压力、流量、动力和现场条件配置。
Supplied by Shanghai JOZO Machine & Electric Equipment Co., Ltd.
Overview
Product overview
JOZO's high-pressure pump range highlights the HP3, HP6, and HP7 series. HP3 models, including HP3-90EV, HP3-120EV, and HP3-200EV, have been used more widely in overseas projects and cover urban grouting, deep grouting, and higher-flow duties. HP6 and HP7 are the current priority ranges for continuous high-pressure and high-flow grouting, jet-grouting supply, and large-scale ground-improvement works. HP4, HP5, HP13, and lower-pressure or two-component configurations are available for project-specific requirements.
Pump stations can be supplied independently or integrated with rigs, automated slurry systems, storage and agitation units, specialized tooling, and the CMS 3.0 (Construction Management System 3.0) platform. Continuous operation, long-distance delivery, and deep jetting also require coordinated engineering assessment of medium properties, pressure loss, piping, wear parts, and maintenance access.
久卓高压泵重点展示HP3、HP6和HP7系列。HP3系列包括HP3-90EV、HP3-120EV和HP3-200EV等机型,在海外工程中的应用较多,覆盖城市注浆、深层注浆及较大流量施工。HP6和HP7系列为目前重点推广产品,适用于连续高压、大流量注浆、高压旋喷供浆及大型地基处理工程。HP4、HP5、HP13以及低压或双液注浆配置可根据项目要求选配。
泵站可独立供货,也可与钻机、自动制浆系统、储浆与搅拌单元、专用钻具和CMS 3.0施工管理系统(Construction Management System 3.0)组成成套系统。对于连续施工、远距离输送或深层喷射,应同时校核介质特性、压力损失、管路、易损件和维护条件。
Applications
Typical applications
- High-pressure water and slurry supply for low-disturbance omnidirectional jet grouting, jet mixing, and deep large-diameter jet grouting
- Tunnel, metro, and underground-structure grouting
- Deep ground improvement and seepage cut-off
- Two-component and chemical grouting
- Long-distance or continuous high-flow slurry delivery
- Emergency leakage control and hydraulic seepage treatment
- 微扰动全方位旋喷、喷射搅拌、深层大直径旋喷等工法的高压水/浆供应
- 隧道、地铁与地下结构注浆
- 深层地基加固与止水
- 双液浆与化学注浆
- 远距离或连续大流量供浆
- 抢险堵漏与水利防渗
Features
Key product features
- HP3 series: representative models include HP3-90EV, HP3-120EV, and HP3-200EV, with maximum discharge pressure up to 50 MPa and maximum capacity up to 235 L/min
- HP6 series: the HP6-405 range uses a three-plunger arrangement, with working pressure up to 80 MPa and maximum flow up to 470 L/min for continuous high-pressure operation
- HP7 series: representative models include HP7-300EV and HP7-580DV
- HP7-300EV provides maximum pressure of 80 MPa and maximum capacity of 470 L/min, while HP7-580DV can be configured with 563 kW drive power and plunger-dependent flow for deep, high-flow, and continuous duties
- Lower-pressure and two-component grouting: separate media circuits, proportioning, valve assemblies, and mixing interfaces can support single-component, two-component, and project-specific grouting processes
- Pump stations and packages: equipment can be arranged as standalone units, skid-mounted stations, mobile packages, or integrated systems connected to slurry storage, agitation, and supply units
- Monitoring options: pressure, flow, cumulative volume, operating status, and alarms can be connected to local controls or CMS monitoring according to the project configuration
- HP3系列:代表型号包括HP3-90EV、HP3-120EV和HP3-200EV,系列最大排出压力可达50 MPa,最大排量可达235 L/min
- HP6系列:HP6-405系列采用三柱塞结构,最高工作压力80 MPa,最大流量470 L/min,适用于连续高压作业
- HP7系列:代表型号包括HP7-300EV和HP7-580DV
- HP7-300EV最大压力80 MPa、最大排量470 L/min,HP7-580DV可配置563 kW驱动,流量随柱塞规格调整,适用于深层、大流量和连续施工
- 低压与双液注浆:可配置独立介质回路、比例控制、阀组和混合接口,服务单液、双液及项目指定注浆工艺
- 泵站与机组:可按独立机组、撬装泵站、移动式或成套系统形式配置,并与储浆、搅拌和供浆单元连接
- 监测配置:压力、流量、累计量、运行状态和报警信号可按项目接入本地控制系统或CMS监测系统
Offering Details
Technical Details & Applications
Equipment Selection Criteria
- Pumped media: cement slurry, water, and project-specific grout are evaluated by viscosity, particle content, abrasiveness, and setting behaviour.
- Pressure and flow: plunger, speed, and drive configurations create different operating envelopes, while nozzles, tooling channels, and target process parameters define the operating point.
- Power configuration: units can be selected around site electricity, diesel power, hazardous-area, or mobile deployment requirements.
- Delivery piping: continuous operation, long-distance delivery, and deep jetting require pressure-loss checks and suitable pipe diameter, joints, pulsation control, return flow, and flushing arrangements.
- Continuous operation and maintenance: the pump station is matched with slurry preparation, storage, rigs, tooling, valves, and monitoring equipment to maintain continuous supply and define wear-part replacement and maintenance intervals.
技术说明与应用案例
设备选型要点
- 输送介质:水泥浆、水及项目指定注浆介质应根据黏度、颗粒组成、磨蚀性和凝结特性选泵。
- 压力与流量:通过柱塞、转速和驱动配置形成不同工作区间,并结合喷嘴、钻具通道和目标工艺参数确定工作点。
- 动力配置:可根据现场电力、柴油动力、防爆或移动部署条件确定机组形式。
- 输送管路:连续施工、远距离输送和深层喷射应校核沿程压力损失,并确定管径、接头、脉动控制、回流和冲洗方式。
- 连续作业与维护:泵站需与制浆、储浆、钻机、钻具、阀组及监测设备配套,以保证连续供料,并合理安排易损件更换和设备检修。
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EQUIPMENT
Drilling & Ground Improvement Rigs
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EQUIPMENT
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INTEGRATED SOLUTIONS
Integrated Jet Grouting, Low-Disturbance Grouting & Ground Improvement Systems
高压旋喷、微扰动注浆与地基改良成套系统
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