JOZO AMS-45 containerized automated slurry preparation system
Product Offering
Automated Slurry Preparation, Storage & Supply Systems
自动化制浆、储浆与供浆系统
Modular systems integrating powder storage, metering, water dosing, mixing, slurry storage, agitation, and continuous delivery to provide stable slurry supply for grouting and jet-grouting operations.
连接粉料储存、计量、加水、混合、储浆、搅拌和连续供浆的模块化系统,为注浆与高压旋喷提供稳定、连续的浆液供应。
Supplied by Shanghai JOZO Machine & Electric Equipment Co., Ltd.
Overview
Product overview
Automated slurry preparation and supply reduces material transfer and manual hand-offs between separate machines by connecting powder and water handling, mixing, storage, agitation, and delivery into a continuous process. Modules can be configured around capacity, mix ratio, storage volume, pumping cycle, site layout, and mobility.
The slurry preparation and supply system handles raw materials, slurry preparation, storage, and stable delivery, while the high-pressure pump conveys the medium to the tooling at the required process pressure and flow. The two systems can be coordinated through control, level, flow, and alarm signals.
自动化制浆与供浆系统用于减少各设备之间的物料转运和人工衔接,使粉料、水、浆液制备、储存、搅拌和输送形成连续流程。系统可按产能、配比、储量、泵送节拍、场地布置和移动需求进行模块化配置。
制浆供浆系统负责原料处理、浆液制备、储存和稳定供浆,高压泵负责将介质按工艺压力与流量输送至钻具。两套系统可通过控制、液位、流量和报警信号联动。
Applications
Typical applications
- Continuous slurry supply for jet grouting and deep ground improvement
- Multi-hole grouting in tunnels and underground structures
- High-volume excavation treatment and seepage cut-off
- Bridge, port, and marine foundation treatment
- Containerized or skid-mounted site plants
- Projects requiring mix, level, and supply records
- 高压旋喷与深层地基改良连续供浆
- 隧道与地下结构多孔注浆
- 大规模基坑加固与止水
- 桥梁、港口和海工基础处理
- 集装箱化或撬装施工站
- 需要配比、液位和供浆记录的项目
Features
Key product features
- Main equipment includes powder silos, conveying and metering devices, water tanks, mixers, slurry tanks or secondary agitators, supply pumps, piping and valves, and control cabinets
- Process flow: powder and water are metered and mixed to produce slurry, which enters a slurry tank or secondary agitator before continuous delivery to the high-pressure pump or grouting line
- System configuration: equipment quantity, slurry-storage volume, and mixing cycle are determined from design capacity, mix proportions, batch volume, continuous operating time, and standby requirements
- Continuous supply: piping, valves, level control, and return-flow arrangements are coordinated with pumping capacity to prevent supply interruption, slurry settlement, or mixing between different grout types
- 主要设备:粉料仓、输送及计量装置、清水箱、搅拌机、储浆罐或二次搅拌设备、供浆泵、管路阀组和控制柜
- 工艺流程:粉料与清水经计量后进入搅拌设备制成浆液,浆液进入储浆罐或二次搅拌设备,再由供浆泵连续输送至高压泵或注浆管路
- 设备配置:设备数量、储浆容积和搅拌周期可根据设计产能、配合比、单批制浆量、连续作业时间及备用要求确定
- 连续供浆:管路、阀组、液位控制和回流设计需与泵送能力协调,避免断浆、浆液沉淀或不同浆液相互混合
Offering Details
Technical Details & Applications
Equipment Layout & Process Control
- Equipment layout: fixed, skid-mounted, or containerized arrangements can be used for high-volume continuous operation, mobile works, and constrained sites.
- Process control: powder metering, water dosing, mixing time, slurry-tank level, supply status, and alarms can be connected to a local control system.
- Monitoring and communication: mix proportions, production batches, level, supplied volume, and equipment status can be connected to remote monitoring or a project data platform.
- Equipment coordination: the slurry system prepares, stores, and supplies grout, while the high-pressure pump delivers it to the tooling at the pressure and flow required by the construction process.
Multi-Hole Tunnel Grouting Application
The LIG F2 low-disturbance grouting platform used in Singapore organized powder storage, conveying, slurry preparation, supply, and multi-hole injection as a continuous system. It supported single- or two-component grout, multiple injection sequences, automatic records, USB export, and remote monitoring for process management and traceability of external tunnel reinforcement.
技术说明与应用案例
设备布置与过程控制
- 设备布置:可采用固定式、撬装式或集装箱式布置,以适应大方量连续施工、移动施工和场地受限工程。
- 过程控制:粉料计量、加水量、搅拌时间、储浆液位、供浆状态和报警信号可接入本地控制系统。
- 监测与通讯:配合比、制浆批次、液位、供浆量和设备状态可接入远程监控或项目数据平台。
- 设备配套:制浆供浆系统完成浆液制备、储存和稳定供应,高压泵将浆液按工艺要求的压力与流量输送至钻具。
隧道多孔注浆应用
新加坡LIG F2微扰动注浆数字平台将粉料储存、输送、制浆、供浆与多孔注浆组织为连续系统,支持单液或双液浆、不同注浆顺序、自动记录、U盘导出和远程监控,服务隧道外部加固的过程管理与质量追溯。
Related Products & Solutions
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SYSTEMS
Digital Construction Monitoring & Underground Automation
数字化施工监测与地下工程自动化
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INTEGRATED SOLUTIONS
Integrated Jet Grouting, Low-Disturbance Grouting & Ground Improvement Systems
高压旋喷、微扰动注浆与地基改良成套系统
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EQUIPMENT
Drilling & Ground Improvement Rigs
钻进与地基改良钻机
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